Overview

This equipment is specially designed for automatic welding of large cylindrical or structural components, offering high precision and efficiency. The stable column structure, along with a boom that moves vertically and horizontally, allows for accurate torch positioning. It features a comfortable operator seat and a control platform, enabling real-time monitoring and control during welding. Ideal for industries such as pressure vessel, boiler, and pipeline manufacturing, it improves weld quality and reduces labor intensity. Various sizes and travel mechanisms are available upon request, with compatibility for SAW, MIG/MAG, and TIG welding systems.

Features

  • Column Boom guide rails are rectangular in shape.

  • Equipped with a operator-carrying frame and a walking platform that moves along with the boom; designed for human
    convenience to facilitate high-altitude operations for operators.

  • Both the column and boom adopt an integral box-type structure, providing high mechanical strength, excellent stability, and
    a compact design.

  • The extension and retraction of the boom use AC motor variable frequency stepless speed regulation, offering high starting
    torque, smooth speed, and strong reliability. It utilizes gear-rack meshing transmission, ensuring high transmission accuracy,with no creeping and no jitter.

ModleBCZR4*4-5*5BCZR6*6BCZR7*7BCZR8*8—14*14
Effective lifting range(mm)4000—5000600070008000—14000
Effective retracting range (mm)4000—5000600070008000—14000
Lifting speed(mm/min)1000100010001000
Retracting Speed (mm/min)100-1000100-1000100-1000100-1000
Min.boom height (mm)1200-13001200-13001200-13001200-1300
Max permissible load at boom end (kg)500500500500
Column rotation Angle(°)±180°±180°±180°±180°
Column rotation Speed (pm)O.17rpm/or Manual rotationO.17rpm/or Manual rotationO.17rpm/or Manual rotationO.17rpm/or Manual rotation
Trolley travelling(mm/min)2000200020002000
Inner span of trolley rail(mm)2000-30002000-30002000-30002000-3000

Video

Through the video, you can clearly see how our welding manipulators perform under real working conditions. With a high-rigidity boom and intelligent control system, the machine automatically corrects the welding path, overcomes deformation challenges in large workpieces, and enables continuous operation around the clock.

Designed for Intelligent Welding

Direct Visual Control at the Boom Tip

While cameras are useful, critical heavy-wall welding often requires the experienced eye of a master welder. Our Manned Platform allows the operator to sit safely right next to the welding head, regardless of the height. This ensures they can spot and correct subtle arc variations or flux issues instantly, guaranteeing a defect-free weld that remote monitoring simply cannot match.

Designed for Intelligent Welding

Real-Time Parameter Adjustment

Advanced processes like Electroslag Strip Cladding or Multi-wire SAW require constant fine-tuning of current, voltage, and travel speed during the weld. Our operator walkway platform is a fully equipped “flying workstation” with all control panels within arm’s reach. This allows the welder to adjust parameters “on-the-fly” without stopping the machine, preventing start-stop defects and ensuring a perfect overlay surface.

Optional Accessories

Global Client Showcase

In multiple countries and regions around the world, we provide high-quality welding equipment and have successfully offered customized solutions to clients across various industries. Our customers span multiple sectors, including automotive manufacturing, construction, shipbuilding, aerospace, and more.

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